Saturday, 1 March 2014

Building A New Cockpit Floor


Update: New blog editor. Microsoft Writer.  I can use it with my Windows Eight Tablet and it works great.

The old cockpit was soft in  some places. The previous owner painted it ( nicely ) however the damaged was still there under the paint. I could feel it. Plus it didn't look boat like. We needed a new floor.

I used a paint stripper to pull up the old paint. Being careful not to strip the gel coat or fiberglass.  Used a wire brush and paint scraper.

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Exposed the damaged floor. Its not that bad. The gel coat is damaged, however the fiberglass looks ok. But ugly.
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We patched it with gel coat and sanded it down. Stronger and needs a paint job. Big time. 

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Rather then a paint job (  will need to still do it when we paint the top side of the boat. ) We decided to build a wood cockpit floor.

We found square flooring from a re-use supply store for 1 dollar a square.  bought the whole lot ( 11 ) for 1 dollar each and drew out a plan. What worried me was the lack of right angles. its not square so i was worried I would screw up the measurements.

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Placed the tiles on the dock and drew out the plan I then put it on a picnic table and cut it to size with a jig saw. could have used a better type of saw. however the lines were good and reasonably straight.  However as I didn't number each square it took a while to put it together. Was like a puzzle.
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dropped thee final floor into the boat. happy with the results. Before and after. Much better results.

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